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Mining

Computer vision for mining

Every camera on your mine, read and graded from pit to port. Your cameras and network stay as they are. Unleash Live works on the footage you already produce, improving safety, asset reliability and throughput.

  • Fixed-site coverage
  • Real-time events
  • Aerial coverage
Coverage across your site

Your cameras already produce more information than any control room can watch. Unleash Live turns it into insight your operators can act on in real time.

Prism monitors continuously on the cameras already across your site. Orb inspects on a schedule and reaches the dispersed assets no fixed camera covers.

Where computer vision works, pit to port

An excavator bucket loading at the pit face

Mine

  • 01

    Missing GET teeth and tooth wear on excavator buckets

  • 02

    Oversized material loaded into trucks

  • 03

    Bucket payload monitoring

A light vehicle at a stop sign on a haul road

Transport

  • 04

    Stop sign and boom gate adherence

  • 05

    Fleet tracking for vehicle utilization

  • 06

    Proximity between people and machines

  • 07

    Haul road condition and edge erosion

Ore running along a conveyor over its idlers

Fixed plant

  • 08

    Oversized or angular rocks at offload

  • 09

    Belt tears, misalignment and large rocks on the conveyor

  • 10

    Bridging at the crusher

  • 11

    Wheel and roller temperature gradient

A filter press with its plates lined up in the processing plant

Processing

  • 12

    Filter press plate misalignment and cloth tears

  • 13

    Tailings pipeline leaks, by automated inspection mission

  • 14

    Tailings dam stability and breach detection

Loaded ore wagons in a rail yard

Rail and port

  • 15

    Rail performance and rail-yard logistics

  • 16

    Ore cart and heavy vehicle analytics

Three workers in orange high-vis walking across the site

Across the site

  • 17

    People entering restricted areas

  • 18

    PPE adherence

  • 19

    Land management and rehabilitation for ESG

  • 20

    Powerline corridors and elevated structures

ROI & benefits

Safer sites, less downtime, higher throughput.

Live streams and immediate alerts lift safety while taking cost and unplanned downtime out of the operation.

High performance AI

91% increase

F1-Score for precision and recall

Equipment downtime

30% reduction

Reduction in conveyor belt downtime

Production recovered

50 hrs increase

Of crusher downtime returned to production

Integration efficiency

60% increase

Faster deployment of new analytics

Figures from deployed mining operations. Results vary by site, camera coverage, and processing circuit.

Why choose Unleash Live

Coverage that scales across every site

Aerial view of an open-pit mine with monitored zones marked

Site & Zone Setup

Structured site and zone registers, camera profiles, and coverage plans, defined once. Every camera you connect across the pit, plant, and processing circuit slots into the same standard.

Live camera feeds from across a site in one view

Live Streaming

Live video streams around the clock from the camera infrastructure already in place across your site. No cameras need to be replaced: every existing feed is routed straight into the monitoring layer, processed at the edge or in the cloud.

A tailings dam mapped from an automated inspection flight

Automated Inspection with Orb

Orb covers the dispersed and hard-to-reach assets across your site. AutoFly flies the same mission over the same asset every cycle, so every image is captured to one standard and graded by the same model as your fixed feeds. Condition becomes comparable over time.

A live mine camera with detections for vehicles and people

Vision Analysis & AI Apps

Computer vision trained on your site’s activity reads every stream for the anomalies, risks, and severity levels that matter, the moment they appear. Run the AI Apps built for mining, or deploy your own from Mobius.

A conveyor condition report beside the live camera view

Site Condition Reporting

See the condition and activity of your monitored sites at a glance, with structured reporting that keeps every finding traceable back to its source, ready for safety and ESG evidence.

Governed record view showing detections with their access and audit history

Data Sovereignty & Governance

Your visual data stays governed and under your control, with role-based access, encryption in transit and at rest, and an audit trail behind every detection. Deploy to cloud, on-premise, or hybrid to meet your security and data residency requirements.

Prism findings flowing into SAP, IBM Maximo and other enterprise systems

Enterprise Integrations

Findings flow straight into PLCs, SCADA systems, ERPs, and work order systems, or use an API for everything else. The architecture is open and extensible, so data, analytics and systems integrate with what you already run.

Frequently Asked Questions

Will this work with the cameras and drones we already have on site?

Yes. Prism is camera-agnostic and connects to fixed CCTV, PTZ, and IP camera networks already installed, with no hardware replacement required. Orb works with your existing drone fleet and pilots, or with a drone program we help you stand up.

Our sites are remote with limited bandwidth. Does this need a constant connection?

No. Deployment can be cloud, edge, or hybrid edge and cloud, confirmed during implementation against your security and data residency requirements. Processing at the edge means detection continues when the link to site does not.

How do we follow an asset's condition over time?

Through Asset Passport, one record per asset that holds its full history. Each detection, inspection, and action writes back to it, whether it came from a Prism camera or an Orb flight, so a condition can be followed from the first finding to close-out.

What happens when we need a detection that doesn't exist yet?

We work with you on new detection models that are built, trained, and deployed as AI Apps through Mobius, Unleash Live's development environment for building AI Apps. You can build against your own sites and risk types, or bring existing models and run them alongside.

What does a first deployment look like, and how long before we see something?

A first deployment is scoped to one circuit, one asset class, or one site, not the whole operation. You prove the result where it's measurable, then expand across sites and asset types from the same deployment.

Who watches the alerts? Does this add people to the control room?

No. Detections and contextual data route to the operators and systems that already handle them, so the work goes to the people who act on it rather than to someone monitoring screens.

What enterprise systems does this integrate with?

We work with an exhaustive set of enterprise systems including SCADA, Honeywell, AVEVA, SAP, and IBM Maximo out of the box, with additional integration pathways available via API.

How does this clear our IT and cyber review?

Unleash Live is ISO 27001 and GCC certified. Role-based access control, encryption at rest and in transit, and full audit logging, with compliance documentation available on request. Structured detection records and audit logs compile automatically, ready for safety and ESG reporting and evidence packs.

See Prism in action.

Turn the cameras already on your site into continuous intelligence across safety, reliability, and production, from pit to port.